Dyes, pigments and optical brighteners are very necessary to make plastic products appealing. All of these are additives which are added to products during the production phase. Though using masterbatches is the primary way of adding colours to plastics, there are many ways how plastics can be coloured. We will take a look at the top three here now.
Salt & Pepper blends
For those mixers who lack metering units, cube blends are perfect. Like adding salt and pepper to a dish during preparation, this Masterbatch can be added mid-process. The mixture needs to be constantly stirred, failing to do which can lead to inconsistencies in colour.
Masterbatch Manufacturers in India have to tackle the issue of hues imparted by other additives which are mixed to products during the process of manufacturing. In addition to what masterbatches achieve, these specialty compounds are necessary to counter the effect of other hues.
The most common form of adding colours to products is with the help of masterbatches. Most industries let Masterbatch Manufacturers in India know of their specific requirements which once designed are used in large batches. Masterbatches are the most economical method to colour plastics and can be provided in small volumes. Depending on the carrier selected, the same Masterbatch may be used to colour several different resins, or be chosen for maximum compatibility.
No matter what delivery method is used, most makers maintain a database of every formula devised to meet client requirements. This helps in speeding up the delivery process when subsequent demands are raised. Thanks to the fast and efficient processes Masterbatch Manufacturers in India have, you can manufacture your products in whatever colour you please.
What are masterbatches? Masterbatches are typically additional compounds that are largely used to add strength to polymers. They offer an easy and convenient way to add color and/or performance enhancing additives to natural or base polymers on their own plant. This method of using masterbatches is known to be cost effective and technically sound including reduced stock holding of compounded material, reduction in cleaning costs, optimum dispersion and hence reliable color and performance properties in the finished product. There are several advantages of using masterbatches such as:
- Low stock holding compared with pre-compounded materials
- Optimum dispersion of pigments/additives
- Dust free, no health and safety risks in comparison to undispersed fine powder pigments or additives
- Elimination of ‘trial and error’ development or formulation work, as this done by the masterbatch supplier who takes responsibility for color and consistency
- Reduction in purging/cleaning costs
To cater to the rising demand for plastic products, Masterbatch Manufacturers in India have been producing high quality masterbatches for further usage. A masterbatch is typically a solid concentrate of color and/or performance improving additives such as anti-static, UV stabilizer, metal deactivator, added to a base polymer to feature these attributes. It is generally supplied in granular form, either as pellets similar in size to most polymers or as miniature pellets, known as micro granules. Alternatively, masterbatch can be delivered in ‘rough cut’ form – a mixture of small shreds and chunks.
With the increasing use of plastics all across different industries, there has been an increase in the demand of various derivatives and Masterbatches are one of them. Right from your cell phone to your car, plastics is everywhere and it tends to make our lives simple and easy. Its high durability and affordable make it the most sought after material in the world today.
Before you go out to find a reliable supplier, it is very much important to understand how they are manufactured and factors that should be considered while choosing the one. Over a period of time, there have been significant improvements in the way they are manufactured as today’s techniques make them sturdy and durable.
By using Masterbatches, plastic manufacturers choose the most economical and easiest way to add colors to plastics. In addition, they ensure finest dispersion of additives and pigments. In order to get the best Masterbatches, it is important to choose from reliable Masterbatch Suppliers. There are various companies in the market that provide high quality Masterbatches to plastic manufacturers. It is suggested to conduct a thorough research before picking a particular supplier. As it is about a long-lasting relationship with the supplier, selecting the one should be preceded by a detailed market research on large numbers of suppliers in your region.
Have you ever heard the term ‘Masterbatch’ earlier? If not, this article is going to provide a lot of vital information about it and its uses. First start with its definition which states that Masterbatches manufacturer are hard and granular concentrates of colors that are largely employed in the plastic manufacturing industry. Not only they provide color to plastics but also result in added strength and durability. They are manufactured using a concentrated mixture of additives and pigments that are composed through a heat process into the carrier resin. When they start to cool, they are cut and mixed into the form of shreds and chunks and majorly used for giving color to plastics.
The most vital component of a masterbatch is the pigment. There are basically two types of pigments – organic color pigments and inorganic color pigments. Titanium and red iron oxide are the most widely used inorganic color pigments that are used for manufacturing Masterbatches. Organic pigments such as Pthalocyanine green are also used in the Masterbatches. Along with, dyes such as scattered orange and reductant pink are also used for coloring purpose.
Another important element is the dispersant which is primarily used to add moisture to the pigment molecules. Besides good compatibility, dispersant is meant to stabilize the resin. It also enhances the color quality of the pigment on its addition to the carrier. Now when it comes to find a reputed masterbatch supplier, there are large numbers of masterbatch suppliers available in the country. But the main point is in choosing the best supplier in your area so that you end up manufacturing the best quality plastic products both for industrial as well as home usage.
While choosing a good masterbatch supplier, you should also think about carrier resins. They are the ones that give granular structure and solid form to the masterbatch. With the addition of carrier resins, Masterbatch gets stability in liquid of solid form. In addition, the fluidity of the carrier resin must be higher than that of the colored resin for improved color quality of the product.
The reason behind its high usage is that it is the easiest and the most economical way of adding colors to polymers. In addition, Masterbatches ensure finest dispersion of additives and pigments. Among different coloring methods, this is considered to be the safest, dust-free, and cleaner way of coloring as compared to the use of other non-dispersed fine powder, additives and pigments.
Looking for a renowned masterbatch supplier? Alok Masterbatches, a global entity of esteem renowned for its enviable fusion of quality and service in masterbatches is today multiplying possibilities with every discerning clientele’s trust.